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Triple insulated wire is a specialized type of winding wire made with a single copper conductor and three layers of insulation. The insulation is made from modified ETFE and protects the coiled wire from short-circuiting, interwinding breakdown, and mechanical damage. The reinforced insulation provides superior voltage ratings, dielectric strength, and creepage/clearance spacing requirements met which are not possible with standard magnet wire alone. 22 AWG sits in the middle of our TIW range, offering a practical balance between current capacity and coil compactness for general transformer and medical device winding applications. Its balance of diameter and flexibility makes it a practical choice for windings that combine primary and secondary coils on the same bobbin. The wire is rated for Class F service (155°C/311°F) and carries several UL/IEC/VDE compliances and insulation system approvals, making it ideal for switching transformers, medical applications, and other electrical components that require stringent performance and regulatory compliance.
Looking for a finished coil rather than raw wire? Our coil winding services team can wind this wire to your specifications.
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- Wire Type: Triple Insulated Wire
- Conductor Material: 22 AWG Solid Tin-Plated Copper
- Conductor Diameter: 0.0253" Nominal
- Insulation Material: Modified ETFE, Gray
- Insulation Layers: 3 (Reinforced) at 0.0015"/Layer
- Overall Diameter: 0.0343" Nominal
- Temperature Rating: 155°C (311°F)
- Voltage Ratings:
- 1,500 Vpk per UL 60950
- 1,414 Vpk per DIN EN IEC 62368-1, IEC 62368-1
- 495 Vrms per DIN EN 60601-1, IEC 60601-1
- 1,000 Vrms per DIN EN IEC 61558-1, IEC 61558-1
- 707 Vrms per UL 60601
- Breakdown Voltage: Approx. 7,000 V AC (single wire) when tested per IEC 60851-5 Clause 4.4.1
- Max. DCR at 20°C (68°F): 0.0172 Ω/ft
- UL Recognized Component (OBJT2 File E206198, OBJS2 File E188330)
- VDE Certificate Number 40000223
- Electrical Insulation System Compatibility: RXT-2, TCA
- REACH & RoHS Compliant
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- 25' (7.62 m)
- 100' (30.48 m)
- 250' (76.20 m)
- 500' (152.40 m)
- 1000' (304.80 m)
- 2500' (762.00 m)
- 5000' (1524.00 m)
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Triple Insulated Wire Data Sheet
REACH Statement: Triple Insulated Wire
RoHS Statement: Triple Insulated Wire
Proposition 65 Statement
Toxic Substances Control Act (TSCA) Statement
Conflict Minerals Report (CMRT)
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