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Triple insulated wire is a type of winding wire built around a single copper conductor with three layers of extruded insulation. Made from modified ETFE, the insulation guards the wound wire against short-circuiting, breakdown between windings, and physical damage during coil assembly. This reinforced construction achieves voltage ratings, dielectric strength, and creepage/clearance spacing that standard magnet wire cannot meet on its own. 18 AWG sits toward the heavier end of our TIW range, making it a strong fit for power transformer and switching transformer windings that call for higher current capacity alongside reinforced insulation. Its slightly lighter profile than 16 AWG still handles robust current loads while allowing more flexibility in bobbin selection. Rated for Class F service (155°C/311°F), this wire holds multiple UL/IEC/VDE compliances and insulation system approvals, suiting it to switching transformers, medical equipment, and other components with strict performance and regulatory demands.
Looking for a finished coil rather than raw wire? Our coil winding services team can wind this wire to your specifications.
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- Wire Type: Triple Insulated Wire
- Conductor Material: 18 AWG Solid Tin-Plated Copper
- Conductor Diameter: 0.0403" Nominal
- Insulation Material: Modified ETFE, Gray
- Insulation Layers: 3 (Reinforced) at 0.0015"/Layer
- Overall Diameter: 0.0493" Nominal
- Temperature Rating: 155°C (311°F)
- Voltage Ratings:
- 1,500 Vpk per UL 60950
- 1,414 Vpk per DIN EN IEC 62368-1, IEC 62368-1
- 495 Vrms per DIN EN 60601-1, IEC 60601-1
- 1,000 Vrms per DIN EN IEC 61558-1, IEC 61558-1
- 707 Vrms per UL 60601
- Breakdown Voltage: Approx. 7,000 V AC (single wire) when tested per IEC 60851-5 Clause 4.4.1
- Max. DCR at 20°C (68°F): 0.00677 Ω/ft
- UL Recognized Component (OBJT2 File E206198, OBJS2 File E188330)
- VDE Certificate Number 40000223
- Electrical Insulation System Compatibility: RXT-2, TCA
- REACH & RoHS Compliant
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- 25' (7.62 m)
- 100' (30.48 m)
- 250' (76.20 m)
- 500' (152.40 m)
- 1000' (304.80 m)
- 2500' (762.00 m)
- 5000' (1524.00 m)
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Triple Insulated Wire Data Sheet
REACH Statement: Triple Insulated Wire
RoHS Statement: Triple Insulated Wire
Proposition 65 Statement
Toxic Substances Control Act (TSCA) Statement
Conflict Minerals Report (CMRT)
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